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It is made of carbon spring steel (65Mn) or stainless steel (304/316) through stamping and heat treatment. Its main body is a circular metal sheet (thickness 0.5-1.2mm) with four upward-inclined elastic claws evenly distributed on the edge (claw height 2-4mm). The ends of the claws are sharp and have rebound toughness. Through the dual design of "main body dispersing pressure + claw embedding and locking", when bolts/nuts are tightened, the claws bite into the surface of the connected parts (metal, wood, etc.) to form a mechanical anti-loosening structure, effectively resisting loosening caused by vibration and impact. It is an upgraded version of the traditional flat washer.During use, the claws of the 4-claw metal washers will embed into the surface of the connected parts, forming a mechanical bite effect, thereby effectively preventing relative rotation between the washers and the connected parts. They are widely used in the construction industry, including the installation of insulation boards, tile backing boards, and gypsum boards. They can firmly fix the boards to the wall or frame. It can be said that in the field of preventing loosening, 4-claw metal washers are indispensable.
The production process of 4-claw metal washers is to serve the purpose of high-quality products. Therefore, we must not only select good raw materials, but also check their mechanical properties. They must have the following characteristics:
Spring steel material reaches HRC40-45 after quenching, with a tensile strength of >=1000MPa, and the claws are not easy to break after repeated deformation; stainless steel (304) has a hardness of HRC20-25, combining anti-loosening and corrosion resistance, suitable for humid environments.
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Pressure-Bearing Capacity
The diameter of the main body is 30% larger than that of bolts of the same specification (e.g., M10 bolts are matched with φ16 washers), which can disperse the fastening pressure to a larger area and avoid deformation of the surface of the connected parts due to excessive local pressure.
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ensure "no breakage when embedded and no falling off when biting", using high-precision CNC punching machine to ensure that the height and angle of the four claws are consistent, which can avoid local breakage caused by uneven force on the claws;
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The surface treatment of the 4-claw metal washers is also crucial. Heat treatment can increase the tensile strength to 400-450 MPa. Galvanizing and sandblasting are also available, ensuring suitability for use in harsh environments.
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The application of 4-claw metal washers in construction and outdoor facilities has also brought us great help:
Fixing purlins and steel columns of light steel structures, the claws bite into the surface of section steel to resist bolt loosening under strong wind loads.
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Such as fixing street lamp bases and monitoring brackets. The 4-claw metal washers made of stainless steel can resist rain corrosion, and at the same time prevent theft or natural loosening through claw locking.
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4-claw metal washers increase the contact area with the insulation board to prevent crushing. The claws also embed into the wall base, reducing insulation shedding.
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316 stainless steel washers are designed to resist loosening even in wind and offer a service life of up to 25 years in coastal areas.
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